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Blasting Solutions

4D Bulk System

The new dimension in blasting is here.
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A revolutionary bulk explosives system that matches a wider range of explosives energy to changes in geology in real time.

4D™ is an advanced bulk system that supports surface and underground blasting operations and can be tailored instantaneously to suit varying hole conditions for the desired blast outcomes. Enabled by Orica’s proprietary emulsion chemistry and smart technologies, operations using 4D™ can achieve accurate, automated and efficient energy control. Outcomes include improved orebody recovery, reduced overall explosive consumption and better fume, vibration and nitrate leaching control.

4D Benefits

With adaptable energy control, 4D™ gives underground mines the power to optimise every blast.

Blast quality and performance

Blast quality and performance

Maximise resource recovery

Maximise resource recovery

Operational efficiency and performance

Operational efficiency and performance

Total cost of ownership

Total cost of ownership

Reduce Costs of Drill and Blast

Reduce Costs of Drill and Blast

Social license to operate

Social license to operate

2024-10-22-329

Advanced bulk system 


4D Surface

4D™ Surface is a revolutionary bulk explosives system that gives surface operations precise control of blast energy to match geology and hole conditions.

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Real time energy changes


4D Underground

4D™ Underground enables precise energy control to deliver consistent, predictable blast outcomes in underground operations.

Industries

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Underground construction and tunnelling

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Underground mining

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Iron ore

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Surface coal

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Surface metal

Hole conditions

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Dewatered

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Dry

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Hard rock

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Hot and/or reactive ground

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Jointed ground

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Very abrasive rock

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Wet

Features and benefits

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Adaptable energy control 

Match energy to changing geology and bench conditions to achieve predictable, consistent blast performance across surface mines. 4D™ helps you adjust energy where it creates the biggest improvement in blast outcomes.

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Augured and pumped loading

Blended with ammonium nitrate porous prills to support both augured and pumped loading, improving efficiency and consistency in explosives delivery 

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Improved productivity

Better energy placement drives consistent fragmentation and reduces the load on downstream activities like hauling crushing and processing.

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Low energy, where control matters

Apply lower energy near final walls, boundaries or sensitive areas to maintain wall control and reduce vibration. Improve blast reliability while protecting geotechnical integrity and reducing the need for remediation.

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High energy where strength is needed

Use higher energy only in harder or more demanding zones to break rock effectively. Improve fragmentation, reduce oversize and support faster, more consistent load and haul performance across surface operations.

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Automation and repeatability

LoadPlus™ forms part of the 4D™ system, automating the charging process to deliver accurate and repeatable loading in every blasthole for more consistent blasting outcomes.

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Featured Case Study

Millions in value unlocked with 4D.

At MMG's Dugald River underground zinc mine—one of the world's highest-grade zinc deposits, Subtek™ 4D™ delivered measurable improvements across key performance areas.

Learn more

Get in touch

Contact our team of 4D™ experts today.

Frequently Asked Questions

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