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Blasting Solutions

4D Surface

The new dimension in surface blasting.

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Tailor blast energy hole-by-hole for better fragmentation, lower costs and sustainable outcomes.

4D™ Surface is a next-generation bulk explosives system for surface mining. Unlike conventional products that rely on density, 4D™ uses energy-based design to deliver precise control of blast energy across the bench. This innovation lets you tailor energy to geology and desired outcomes—without changing products. Integrated with Orica’s digital ecosystem, 4D™ improves fragmentation, reduces explosives consumption, and supports sustainability goals through lower vibration, fume, and nitrate leaching.

Product benefits

Orica’s products and services are designed to help you achieve safer, more efficient, and more sustainable outcomes, wherever you operate.
Maximise resource recovery

Maximise resource recovery

Operational efficiency and performance

Operational efficiency and performance

Sustainability and Reduced Footprint

Sustainability and Reduced Footprint

Total cost of ownership

Total cost of ownership

Reduce Costs of Drill and Blast

Reduce Costs of Drill and Blast

Blast quality and performance

Blast quality and performance

Industries

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Iron ore

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Surface coal

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Surface metal

Hole conditions

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Dewatered

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Dry

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Hard rock

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Hot and/or reactive ground

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Jointed ground

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Very abrasive rock

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Wet

Features and benefits

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Blast Design Flexibility

Push the boundaries of blast design with 4D™. Access the widest energy range and adapt hole-by-hole energy to geology and ground conditions—delivering superior fragmentation, vibration control, and performance.
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Blast Design and Modelling

Design with confidence. 4D™, integrated with SHOTPlus™ and BlastIQ™, enables precise energy control and advanced modelling—delivering predictable blast outcomes, reduced costs, and superior fragmentation.

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Precision Loading Control

The smart process control system manages the delivery system process flows, ensuring the required blends and densities are manufactured and loaded efficiently. It can be operated in standalone mode, or connected mode to Blast IQ™

4D Surface - The new dimension in blasting

4D Product range

Flexible energy range

4D™ Extra‑i is designed for surface mines with reactive sulphides or complex geology. Its inhibited formulations support safe, controlled blasting and help maintain compliance and operational continuity.

It provides extended sleep times and consistent energy distribution in reactive ground.
4D™ Extra delivers a wider energy range for surface mines operating in wet, dewatered and dry conditions, helping match energy to variable ground environments.

Available in Fortis™ and Fortan™ variants.

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4D Surface product variations


Fortis, Fortan and Aquacharge

Tried and trusted bulk product brands

Our 4D™ systems are designed to match variable geology and blast hole conditions, and are available across Fortis™, Fortan™, and Aquacharge™ platforms—providing the flexibility to select the right delivery method and product for wet, dewatered or dry applications.

Fortis 4D™ 
Delivered as a pumped emulsion, Fortis 4D™ is designed for wet, dewatered and dry blast holes, providing consistent and reliable blast performance across multiple ground and hole conditions.

Fortan 4D™ 
Delivered via auger, Fortan 4D™ is designed for dry and dewatered blast holes, offering flexible loading options and reliable blast performance where water is not present.

Aquacharge™ 4D
Delivered via auger, Aquacharge™ 4D is a low‑cost, water‑resistant solution designed for damp, wet and dewatered blast holes. It provides enhanced water resistance compared to traditional heavy ANFO‑type products, with flexible density and energy selection to suit site‑specific requirements.

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Customer Success

Enhance explosives performance 

and cost efficiency with Fortis 4D Extra-i.

See how PT AMMAN Mineral Nusa Tenggara used the 4D™ Surface Bulk System to improve fragmentation, reduce powder factor and speed up bucket fill times- all without without increasing drill and blast costs—a true win for efficiency and value.
Download case study

4D Expanded energy range

The 4D system elements

 A connected digital ecosystem

4D™ digital integrated technologies combine real‑time digital intelligence with advanced bulk explosive formulations to deliver more precise, efficient and predictable blasting outcomes.

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Customer Testimonial

""The integration of 4D technology into our drill and blast operations has not only reduced explosive and drilling costs but have also minimised overbreak and dilution, ensuring consistent fragmentation is suitable for downstream processing. Ultimately, this approach has led to increased productivity and enhanced overall mine-to-mill performance.""

Hazqil Arafi,
Senior Technical Services Manager PT Amman Mineral Nusa Tenggara.

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Contact our team

Whether you need support or simply want to learn more, reach out to our Blasting Solutions team. We’re here to help.

Frequently asked questions

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