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Blasting Solutions

4D Extra-i

Flexible energy control for every blast.

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Adaptable energy for complex geology and reactive ground.

4D™ Extra‑i is purpose‑made for surface mining operations working in reactive ground, where flexibility, precision and control matter most.
By shifting from density‑based to energy‑based design, the system allows engineers to tailor explosive energy hole by hole to match geology and blast objectives—without changing products.

With inhibited formulations designed for reactive ground, 4D™ Extra‑i supports safe, reliable blast execution while maintaining high‑energy performance across wet, dewatered and dry conditions.

Product benefits

Orica’s products and services are designed to help you achieve safer, more efficient, and more sustainable outcomes, wherever you operate.
Maximise resource recovery

Maximise resource recovery

Operational efficiency and performance

Operational efficiency and performance

Sustainability and Reduced Footprint

Sustainability and Reduced Footprint

Total cost of ownership

Total cost of ownership

Reduce Costs of Drill and Blast

Reduce Costs of Drill and Blast

Blast quality and performance

Blast quality and performance

Industries

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Iron ore

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Surface coal

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Surface metal

Hole conditions

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Dewatered

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Dry

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Hard rock

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Hot and/or reactive ground

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Jointed ground

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Very abrasive rock

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Wet

Features and benefits

Wider energy range for complex geology

Achieve the industry’s broadest Relative Bulk Strength (RBS) range using a single emulsion and gasser combination.

Tailored blast outcomes for every hole

Adjust energy instantly to suit changing ground conditions without switching products.

Safe blasting in reactive ground

The 4D™ Extra- i inhibited formulation reduces risk and enables longer sleep times for operational flexibility.

Reduce drill and blast costs

Expand patterns, eliminate decking, and optimise energy placement for cost efficiency.

Improve fragmentation and muckpile profile

Delivers more consistent fragmentation and a predictable muckpile profile, supporting easier digging, reduced rehandle and improved downstream productivity.

Optimise on-bench productivity

Deliver predictable blast results for faster load and haul and improved mill throughput.
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Customer Success

Case Study

Enhance explosives performance and cost efficiency with Fortis 4D Extra-i.

See how PT AMMAN Mineral Nusa Tenggara used the 4D™ Surface Bulk System to improve fragmentation, reduce powder factor and speed up bucket fill times- all without without increasing drill and blast costs—a true win for efficiency and value.
Download case study

More 4Dresources

Check out our case studies, news articles and more

4D system components

Advanced bulk emulsion chemistry

New emulsion chemistry enables faster chemical sensitisation and significantly lower densities to be achieved and maintained.  
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Available brands of 4D Extra-i


Fortis and Fortan

Our 4D™ systems are designed to match variable geology and blast hole conditions, and the 4D™ Clear product is available across Fortis™, and Fortan™ brands—providing the flexibility to select the right delivery method and product for wet, dewatered or dry applications.

Fortis 4D™ 
Delivered as a pumped emulsion, Fortis 4D™ is designed for wet, dewatered and dry blast holes, providing consistent and reliable blast performance across multiple ground and hole conditions.

Fortan 4D™

Delivered via auger, Fortan 4D™ is designed for dry and dewatered blast holes, offering flexible loading options and reliable blast performance where water is not present.

Contact us

Whether you need support or simply want to learn more, reach out to our Blasting Solutions team. We’re here to help.

FAQ's for 4D Extra i

Further insights

4D™ is a revolutionary approach to drill and blast that introduces energy-based design—a shift away from traditional powder factor thinking. Instead of designing around hole conditions and explosive mass, engineers can now match explosive energy to geology in real time, whether the ground is wet, dry, ore, or waste.

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