

Digital Solutions
Integrated Extraction Simulator
Rapid evaluation of processing scenarios across the mineral extraction value chain.


Digital Solutions
Integrated Extraction Simulator
Rapid evaluation of processing scenarios across the mineral extraction value chain.


Digital Solutions
Integrated Extraction Simulator
Rapid evaluation of processing scenarios across the mineral extraction value chain.
Enhancing plant productivity to maximise economic value and minimise the environmental impacts of mineral recovery.

Enhancing plant productivity to maximise economic value and minimise the environmental impacts of mineral recovery.
Many mining operations invest in mine-to-mill optimisation studies only to find that the insights remain on paper, never fully implemented. Traditional approaches result in fragmented decision-making between mining operations and processing, heuristic blending strategies, and trade-offs between throughput and recovery with no clear resolution. To truly maximise value, mining operations need a way to turn insights into execution.
The Integrated Extraction Simulator (IES) is not just a modelling tool, it's a decision support system that operationalises mine-to-mill optimisation.
- From strategy to execution: IES ensures mine-to-mill initiatives don't stop at consultant reports, it delivers continuous, site-specific decision support.
- Whole system optimisation: unlike traditional simulators, IES integrates the full mining value-chain; from blasting to final concentrate, providing fragmentation targets to alleviate comminution constraints and to fully utilise plant equipment capacities to maximise throughput and recovery.
- Mass simulation for realistic planning: IES simulates entire processing circuits using constraint-based modelling, ensuring that strategies are not just theoretical, but operationally viable.
Unlike conventional approaches that focus on individual processes, the Integrated Extraction Simulator connects every stage of the mining value-chain to ensure mine-to-mill strategies work in practice.
Features and benefits
Features and benefits


Holistic optimisation
IES has the unique capability to integrate all parts of an operation in a single simulation platform, enabling optimisation from individual equipment through to the entire value chain. Integrated simulations help identify and understand interdependencies and trade-offs between unit operations allowing for informed decision-making and promoting best overall operating practices.


Scenario evaluation
With the ability to easily configure multiple flowsheet options and run mass simulations, IES enables rapid processing of high-volume data for efficient scenario evaluation. Explore mine planning options and blending strategies, or use geometallurgical block models to predict throughput and recovery over the mine life, using a single powerful tool.


Rapid simulation
Using a combination of scalable compute and machine learning, users can perform hundreds of thousands of simulations per hour.


Constraint manager
IES features a Constraint Manager that allows users to specify set point ranges for key equipment operating parameters such as SAG Mill load or cyclone pressure, ensuring simulation results remain achievable by the plant.


Machine learning
IES platform includes a module for generating data driven models, allowing users to train and deploy machine learning models directly into flowsheets, making simulations more responsive to ore variability and plant conditions based on historical performance.
Integrated Extraction Simulator / Blast Design & Execution / Digital Solutions
Integrated Extraction Simulator / Blast Design & Execution / Digital Solutions
Service & Support
Service & Support
Innovating IES with you at the centre
At Orica Digital Solutions, we pride ourselves on providing world-class support. Our structured implementation programs, and access to blast and technical expertise, ensures rapid deployment and integration of technologies, maximising productivity, reducing cost, and improving regulatory compliance across your operations.
Resources
Resources
Our valued customers
Our technologies enable operations to confidently make strategic decisions which deliver efficiencies and enhance productivity.
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Contact an expert
Contact an expert
Whether you need support or simply want to learn more, reach out to our Integrated Extraction Simulator team. We’re here to help.






